3. Секція "Матеріалознавство порошкових та композиційних матеріалів і покриттів"
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Документ EFFECT OF THE STRUCTURE OF TiB2–(Fe–Mo) PLASMA COATINGS ON MECHANICAL AND TRIBOTECHNICAL PROPERTIES(Powder Metallurgy and Metal Ceramics, 2017) M. S. Storozhenko; A. P. Umanskii; A. E. Terentiev; I. M. Zakiev2The structure, mechanical properties, and wear-resistance of TiB2–(Fe–Mo) plasma coatings are investigated. Composite powders in the TiB2–(Fe–Mo) system with 20, 40, 60, and 80 wt.% of the Fe–13 wt.% Mo alloy were produced by vacuum sintering with subsequent grinding. The developed powders are conglomerates that contain both refractory and metallic phases. During plasma spraying of developed coatings, a coating with heterophase structure, which consists of Fe-based metal alloy and titanium diboride grains, is formed. The effect of the microstructure of plasma-sprayed coatings on the wear-resistance under abrasive wear and dry sliding friction conditions is studied. The scratch hardness testing revealed an insufficient strength of TiB2–20 wt.% (Fe–13 wt.% Mo) coatings and their poor adhesion to the coating base, resulting in the extremely gross wear, when friction. It is found out that, due to the optimal ratio of refractory and metallic phases, the TiB2–40 wt.% (Fe–13 wt.% Mo) coating possesses high wear-resistance under abrasive wear and dry sliding friction conditions.Документ STRUCTURE, PHASE COMPOSITION, AND WEAR MECHANISMS OF PLASMA-SPRAYED NiCrSiB–20 wt.% TiB2 COATING(Powder Metallurgy and Metal Ceramics, 2015) A. P. Umanskii; M. S. Storozhenko; I. V. Hussainova; A. E. Terentiev; A. M. Kovalchenko; M. M. AntonovThe structure, phase composition, and wear mechanisms of plasma-sprayed NKhTB20 coating (NiCrSiB–20 wt.% TiB2) are studied. To produce NKhTB20 composite powder, commercial PR-NKh16SR3 (NiCrSiB) powder was mixed with 20 wt.% TiB2 and the charge was pressed and sintered in vacuum at 1100C for 30 min. During sintering, the components react to form chromium borides. The sinters were ground and classified into the particle size fraction –100+60 nm for plasma spraying. The plasma-sprayed NKhTB20 coating consists of a nickel-based matrix reinforced with titanium diboride and chromium boride grains. The friction and wear behavior of the NKhTB20 coating in dry friction against plasma-sprayed NiCrSiB and NKhTB20 coatings is examined. It is revealed that the NKhTB20/NiCrSiB friction pair has higher wear resistance than NKhTB20/NKhTB20. The contact surfaces of the NKhTB20/NKhTB20 friction pair are damaged under oxidative and abrasive wear mechanisms. Oxidative wear is the dominant mechanism for the NKhTB20/NiCrSiB friction surface. Complex oxide films form on the NKhTB20/NiCrSiB sliding surface and prevent it from damage.Документ Effect of oxidation on sliding wear behavior of NiCrSiB-TiB2 plasma sprayed coatings(Key Engineering Materials, 2014) O. Umanskyi; I. Hussainova; M. Storozhenko; O. Terentyev; M. AntonovThe main goal of this work is to study dry sliding wear behavior of NiCrSiB-TiB2 plasma sprayed coating against NiCrSiB coating. NiCrSiB-based сomposite powders with 10, 20, 40 wt.% TiB2 particles content were deposited on steel substrates by plasma spraying. The structure of NiCrSiB-TiB2 coatings consists of Ni-based matrix and TiB2 and CrB grains. Among the coatings studied, the NiCrSiB-20wt.%TiB2 shows excellent wear-resistance. The worn surfaces were observed using scanning electron microscopy and Auger electron spectrometry analysis to determine the wear mechanisms.Документ THERMAL BARRIER COATINGS: CURRENT STATUS, SEARCH, AND ANALYSIS(1068-1302/18/0102-0082 2018 Springer Science+Business Media, LLC, 2018) S. M. Lakiza; M. I. Grechanyuk; O. K. Ruban; V. P. Redko; M. S. Glabay; O. B. Myloserdov; O. V. Dudnik; S. V. ProkhorenkoThe principles for selecting materials to be used as thermal barrier coatings (TBCs) are presented. The advantages and disadvantages of new methods for TBC deposition are briefly described. After measurement of the thermal conductivity and thermal expansion coefficient, it is required to ascertain that such materials do not interact with the thermally grown aluminum oxide and then to determine their strength, fracture toughness, hardness, and Young’s modulus. The thermal conductivity of TBC can be reduced by increasing its porosity and suppressing its sintering. The need for and drawbacks of multilayer coatings are shown. If TBC meets all the requirements, then TBC corrosion resistance to Na2SO4, V2O5, P2O5, sand, and volcanic ash in operation and ways to protect TBC against damage need to be determined. The prospects and areas for development of these techniques are outlined.Документ MICROSTRUCTURAL DESIGN OF ZrO2–Y2O3–CeO2–Al2O3 MATERIALS(2011) E. V. Dudnik; A. V. Shevchenko; A. K. Ruban; V. P. Red’ko; L. M. LopatoIt is shown that microstructural design of ZrO2–Y2O3–CeO2–Al2O3 ceramics is based on interrelated processes in the synthesis of starting powders and their formation and sintering. Hydrothermal nanocrystalline powders are examined to establish the formation of self-reinforced and multilayer composites with high strength and bioinert implants of femoral heads resistant to ageing processes in the human body. The results serve as a scientific basis for microstructure design of fine-grained ZrO2-based composites in the ZrO2–Y2O3–CeO2–Al2O3 system with high strength and other properties.